Luoyang Molecular Sieve Project – φ1.6m Balling Pan Project

1. Project Overview

Project Name: Luoyang 2,000 TPY Molecular Sieve Project

Core Equipment: 6 sets of φ1.6m pot granulator

Equipment Function: For rolling and ball forming of molecular sieve powder, serving as the core forming equipment in molecular sieve production.

2. Customer Requirements

1. Adapt to the balling process of nano-scale raw molecular sieve powder; high sphericity, uniform particle size and qualified pellet strength are required.

2. Support large-scale continuous production. Six units operate in coordination to guarantee stable output.

3. Stable operation, low failure rate and easy maintenance, suitable for the stringent working conditions of new chemical material production.

4. Comply with environmental protection and work safety specifications of the project; no wall sticking and no dust leakage.

3. Equipment Configuration & Technical Advantages

3.1 Core Configuration

Specification: 6 sets of φ1.6m pot granulator

3.2 Technical Advantages

1. Excellent balling quality: Rolling forming combined with precise spraying produces well-shaped molecular sieve pellets with concentrated particle size distribution and high strength, meeting the performance requirements for adsorbents.

2. Strong capacity adaptability: Six units run in parallel to match the annual capacity of 2,000 tons, lifting production efficiency by over 30%.

3. Stable and reliable operation: Anti-sticking scraper plus automatic raking mechanism prevents material sticking and blocking for trouble-free continuous operation.

4. Energy-saving & eco-friendly: Closed operation with low-power drive, featuring low dust emission and low noise, meeting environmental acceptance standards.

4. Project Implementation & Results

1. Delivery & Installation: Equipment delivered on schedule as per project plan; on-site installation and commissioning succeeded at one time for rapid capacity ramp-up.

2. Operation Performance: Balling pass rate ≥98%, particle size uniformity meets standards, and finished pellet strength satisfies industrial application requirements.

3. Capacity Guarantee: Stable operation of six φ1.6m balling pans fully meets the 2,000 TPY molecular sieve production target.

4. Customer Feedback: The equipment features stable performance, superior balling quality and low maintenance cost, providing core equipment support for the Xinling Weina nano adsorbent project.