Disc Granulator: An Efficient Granulation Solution for Industry Optimization and Efficiency Enhancement

Introduction
In the fertilizer, chemical, metallurgy, and environmental protection industries, particle preparation is a critical step in the production process. Traditional capsules production methods often face issues such as low efficiency, high energy consumption, and uneven capsules. The disc granulator launched by Henan Zhengkuan Machinery Co., Ltd. is becoming the preferred equipment for more and more companies due to its unique structural design and intelligent control, contributing to more efficient, energy-saving, and environmentally friendly production.

Operation Principle
The disc pelletizing machine is a type of equipment used to convert fine-grain powdery materials into pellet-like shapes that meet the requirements for the next process. During this process, the granulation material is placed inside a tilted and rotating disc, where gravity, centrifugal force, and friction act together to cause the material to roll and rub. Under appropriate addition of water, the material gradually forms a ball. The fine-grained material rolls on the surface of the moist mother ball, causing the ball to gradually increase in size and gain a certain strength. Granules of different sizes will automatically run along different tracks in the disc, and ultimately, the required quality of finished granules will be discharged from the disc. This ball-making process can transform the initially loose fine-grain material into regular spherical particles to meet the requirements of subsequent production processes.

Product Features
1. Efficient ball formation: The inclined rotating disc design allows materials to automatically round under centrifugal force, with a ball formation rate of over 90%.
2. Intelligent Control: The PLC control system can adjust the rotation speed, tilt angle, and water spray volume to adapt to different material needs.
3. Strong durability: Abrasion-resistant lining plate + anti-corrosion coating, extending service life by 50% and reducing maintenance costs.
4. Energy-saving Environmental-Friendly: Low-energy design reduces adhesive waste and lowers production costs.

Application Fields
Fertilizer industry: granulation of compound fertilizers, organic fertilizers, and biological fertilizers;
Chemical industry: pigment, dye, catalyst particle preparation;
Metallurgical industry: ore powder, metal oxide granulation;
Environmental protection field: sludge and solid waste resource utilization treatment.